Curtis 1230-2402 24V 200A AC Motor Controller Multimode Speed Control for Forklifts Industrial Evs

• Customization: Available
• Operation Mode: Manual Operation
• Weight: 1.7kg
• Model NO.: 1230-2402
• Logic Input Current: <2 Ma
• Status LED Output Current (Max.): <2 Ma
• PWM Operating Frequency: 15.6 MHz
• Place of Origin: Anhui, China
• Model Number: 1230-2402
• Current Rating (AMPS): 200A
• Dimensions: 164*146*54mm
• Compatible Equipment Type: Forklift
• Power Source: AC
• Voltage: 24V
• Transport Package: Box
• Specification: 164*146*54mm
• Trademark: ECAS
• Origin: China
• HS Code: 8537109090
• Production Capacity: 36000PCS/Year
• Package Size: 25.00cm * 25.00cm * 16.00cm
• Package Gross Weight: 3.200kg

Product Description

Curtis 1230-2402 AC Motor Controller | High-Sensitivity Programmable VCL Control | Forklift Parts for Heli/Hyster/Linde/JAC

Dimension Manual 

PRODUCT NAME	VOLTAGE OPTIONS	MODEL	COLOR	SIZE	MOQ
AC Motor Controller	24V	1230-2402	Black	L164xW146xH54	1 PCS
CAR FITMENT	CURRENT	TEMP.	TYPE	WARRANTY	PORT
Electric Sightseeing Bus lifted Golf Cart Forklift etc.	200A	-40ºC~50ºC	AC Motor	2 year	Ningbo/Shanghai

Product Description

Detail pictures

CURTIS AC Motor Controller 1230-2402

Programmable, 24V / 200A, Forklift & Pallet Truck Driving Motor Controller

1230 AC controllers are used by many utility vehicle makers, MIMA, HELI, HANGCHA, NOBLELIFT, EP, TCM, LIFTSTAR, XILIN, HYSTER, etc.

Overview:

The Curtis 1230 delivers precision control for AC induction motors in on-board traction systems and hydraulic pump applications, integrating advanced functionality with the highest-rated functional safety compliance..

Specifications:
 

PWM operating frequency	Electrical isolation to heatsink (min.)	PWM operating frequency	Maximum encoder frequency	Maximum controller output frequency	Heatsink overtemperature cutoff	Heatsink undertemperature cutoff
15 kHz	500 VAC	10 kHz	15.6kHz	300 Hz	linear cutback starts at 85°C; complete cutoff at 95°C	complete cutoff at -40°C

• 

  CURTIS 1230-2402 AC Motor Controller
  - 24V, 200 Amperes
  
  - Attention: this is not an original CURTIS product
  
  - Your attention please: This 1230-2402 AC Series Motor controller is a product of a Chinese manufacturer.  With same dimensions and functions of the original products, this 1230-2402 can also be programmed by CURTIS Curtis Model 1313-4431 Handhold Programmer or 1314-4402 PC Programming Station.
   

  - Typical application: forward/reverse running controller of 1.5-3T electric forklift and other electric vehicles.
  - By default, we will deliver the controller of setting of 24V (wide working voltage) / 200A / 0-5kΩ (throttle type "3").
  - If you need to change the throttle setting or modify any controller parameter, please leave us a message for demanding it. There is no extra cost for reprogramming the controller.

  

• According to the vehicle type and buyer's requirement, we may reprogram the controller 1230-2402 with CURTIS CURTIS Model 1313-4331 Handheld Programmer or CURTIS 1314 PC programming station. There is no extra cost for reprogramming the controller.

   

  Application Vehicle Example

   

  The Curtis Model 1230 - 2402 is an ideal choice for use as the traction controller in Class 3 material handling "walkies" and other small industrial trucks. Its advanced design allows for seamless control of motor speed and torque, ensuring smooth operation in these applications. Additionally, it is equally well - suited as the pump controller for auxiliary hydraulic functions on larger industrial vehicles. When integrated with hydraulic systems, it can precisely turn the pump motor on and off and regulate valves in the hydraulic line, effectively controlling the hydraulic path for lift and lower operations.
   
  Example: Controllers 1230 - 2402 are frequently used as the driving motor controller in Jungheinrich's electric pallet trucks. For more detailed controller setting information, click here to download the controller parameter list in PDF format and the specific controller program for Jungheinrich's models. It should be noted that some configurations of these trucks might require additional components for enhanced functionality. For instance, when working in systems with specific steering requirements, the 1230 - 2402 can be paired with certain EPS (Electric Power Steering) controllers, similar to how some setups might use a related Curtis EPS controller. However, not all trucks in this series have an EPS controller. As a result, the controller program varies depending on the truck's configuration. For more in - depth details regarding these differences and to get personalized advice, please contact us.

  

• Key Features:
  Field-Oriented Control (FOC)
        Achieves ±0.1% speed regulation and 200% peak torque capability

  • Enables regenerative braking for energy recovery up to 25%
  •      Functional Safety Integration
    • Complies with EN ISO 13849-1 PLd and SIL2 safety standards
    • Dual-channel monitoring with hardware redundancy
    • Safe Torque Off (STO) certified for emergency stop functionality
    • Advanced Programmability
      • VCL (Vehicle Control Language) with 64KB flash memory
      • Configurable PID loops for custom application tuning
      • CANopen/CAN J1939 communication for seamless fleet integration
• Throttle Type:
  • Type 1: 2-wire rheostat, 5kΩ-0 input
  • Type 2: single-ended 3-wire 1kΩ-10kΩ potentiometer, or 0-5V voltage source
  • Type 3: 2-wire rheostat, 0-5kΩ input
  • Type 4: wigwag 3-wire 1kΩ-10kΩ potentiometer, or 0-5V voltage source
  • Type 5: VCL input (VCL_Throttle)
• Operating Ambient Temperature Range: -40°C to 50°C
• Internal Heatsink Operating Temperature Range: -40°C to 95°C
• Storage Ambient Temperature Range: -40°C to 95°C
• Package environmental rating: IP65
• Dimensions: L140 × W180 × H71 mm mm
• Net Weight: 1.70 kg
• 

• Features Include:

• Increased Performance, Improved functionality
  • Higher performance form, fit and functional replacements for earlier Curtis Model 1230 AC controllers.
  • CE marked as a programmable safety device under EN ISO 13849-1.
  • Models available from 175A-250A output at 24-80V system voltages.
  • Enhanced 64MHz micro and additional FLASH memory doubles the available VCL code space and provides more than twice the VCL execution speed.
  • Six additional VCL-configurable CAN "mailboxes" significantly increases CAN master capabilities.
  • Advanced Pulse Width Modulation techniques produce low motor harmonics, low torque ripple and minimized heating losses, resulting in high efficiency.
• Unmatched Flexibility
  • Easily programmable through the CURTIS Model 1313-4331 Handheld Programmer or 1314 PC Programming Station.
  • Programmable for either traction or pump applications.
  • Field upgradeable software.
  • Integrated Battery state-of-charge algorithm and hour meter.
  • Fully-featured generic software and VCL for typical Warehouse Truck applications is included.
  • Comprehensive programming options and VCL allow other applications to be easily supported.
  • CURTIS hand-held or PC Windows programming tools provide easy programming and powerful system diagnostic tools.
  • Integrated status LED provides instant diagnostic indication.
• Robust Safety and Reliability
  • Dual Microprocessor architecture cross-checks critical circuits, logic, and software functions to ensure the highest possible functional safety performance level is achieved.
  • Insulated Metal Substrate power base provides superior heat transfer for increased reliability.
  • Fail-Safe power component design.
  • Reverse polarity protection on battery connections.
  • Short circuit protection on all output drivers.
  • Thermal cutback, warning, and automatic shutdown provide protection to motor and controller.
  • Rugged sealed housing and connectors meet IP65 environmental sealing standards for use in harsh environments.
• Meets or complies with relevant US and International Regulations
  • EMC: Designed to the requirements of EN12895.
  • Safety: Designed to the requirements of:
    • EN1175-1:1998+A1:2010
    • EN (ISO) 13849-1
  • IP65 Rated per IEC 60529.
  • UL recognized per UL583.

    Exhibition Pictures

     

     

    

    

    
     

    Company Profile

     

     

    Our company is located in HEFEI City, ANHUI Province China, is the large-scale professional agriculture Machinery,Forklift Parts manufacturer with integration of  manufacturing, export and after-sale service. Establish in 2017, by now Forklift electrical accessories basically cover the vehicles of major domestic brands( Such as Zhongli,Nuoli,Afterburner,Heli,Baoli,TCM TEU)
    
    The company′s main products cover Electric Vehicles,Electric Forklifts,Motor Controller ,Lithium battery and sell parts and accessories for electric Vehicles ,including motors Electric Controls ,meters,accelerators,control handles ,DC converters,power connectors ,wiring harness,Various electrical switches and so on.
    
    We have professional quality inspection department, every machine will be tested 3 times before delivery in order to make sure the machinery in future. 
    
    With high quality product, competitive price, and best after-sale service, we have gained good reputation from all over the world, such as Europe, South Korea North, America, Central and South America, Africa, Australia, New Zealand and so on.Base on it ,we welcome buyers from all over the world.

    FAQ

     

    Q: Can I have a sample order?
    A: yes, we welcome sample orders to test and check quality.
    
    Q: Do you offer a guarantee for the products?
    A: Yes, we offer a 1-year warranty on our products.
    
    Q: Which shipping will you offer?
    A: By sea, air,  DHL, FedEx, TNT, UPS, EMS, SF 
    
    Q: How to proceed with an order?
    A: Firstly let us know your requirements or application. Secondly, We quote according to your requirements or our suggestions. Thirdly customer confirms the samples and places a deposit for formal order. Fourthly We arrange the production.
    
    Q: Is it OK to print my logo on the product?
    A: Yes. Please inform us formally before our production and confirm the design first based on our sample.
    
    Q: Do you have any MOQ limit?
    A: Low MOQ, 1pc for sample checking is available