1268-5403, 36-48V / 400A Curtis Controller Used in Ezgo, Club Car YAMAHA Golf Cart

• Customization: Available
• After-sales Service: 2
• Warranty: 3months-1year
• Model NO.: 1268-5403
• Material: Stainless Steel
• Customized: Customized
• Standard: Standard
• Weight: 1.7 Kg
• Logic Input Current: <2 Ma
• Status LED Output Current (Max.): <2 Ma
• PWM Operating Frequency: 15.6 kHz
• Place of Origin: Anhui, China
• Model Number: 1244-5651
• Current Rating (AMPS): 600A
• Dimensions: L150*W210*H74mm
• Compatible Equipment Type: Forklift
• Power Source: DC
• Voltage: 36-80V
• Transport Package: Box
• Specification: L140*W180*H71mm
• Trademark: ECAS
• Origin: China
• HS Code: 8537109090
• Production Capacity: 36000PCS/Year
• Package Size: 40.00cm * 35.00cm * 30.00cm
• Package Gross Weight: 4.000kg

Product Description

 

Product Description

CURTIS DC Motor Controller 1268-5403

Programmable, 36-48V / 400A, Forklift & Pallet Truck Driving Motor Controller

1244 AC controllers are used by many utility vehicle makers, MIMA, HELI, HANGCHA, NOBLELIFT, EP, TCM, LIFTSTAR, XILIN, HYSTER, etc.
600A MultiMode SepEx 1268-5403DC Motor Speed Controller 48V working with 3-wire potentiometer throttle and 0-5V voltage throttle

Overview:

CURTIS 1268 controllers are separately excited motor speed controllers designed for use in a variety of transport vehicles. These programmable controllers are simple to install, efficient, and cost effective. Typical applications include heavy-duty golf carts, personnel transports, burden carriers, and other utility vehicles.

The 1268 controller offers smooth, silent, cost effective control of motor speed and torque. The speed sensor input allows superior closed-loop control for regulating vehicle speed. Unique braking parameters allow simple, intuitive deceleration tuning. A full-bridge field winding control stage is combined with a half-bridge armature power stage to provide solid state motor reversing and regenerative braking power without additional relays or contactors.

 

Specifications:

• CURTIS Model: 1268-5403
• Norminal Battery Voltage (Volts): 48V (default setting) or 36V
• Amature 2 minute current rating (amps): 400
• Field 2 minute current rating (amps): 50
• Logic enable and logic power input voltage (minimum): 16.8 V
• Logic enable and logic power input current (no contactors engaged): 160 mA without programmer; 200 mA with programmer
• Logic input voltage: 20.0 V High; 7.5 V Low
• Logic input current 10 mA
• Throttle Type: various throttles can be used with the 1268 controller, including 5kΩ 3-wire potentiometers and 0-5V throttles.
• Dimensions: L229xW178xH81 mm
• Net Weight: 3.9 kg
• Package environmental rating: IP64, IP67

 

Specifications:

• PWM operating frequency: 16 kHz
• Electrical isolation to heatsink (min.): 500 VAC
• KSI input voltage (minimum): 16.8 V
• KSI input current (typical): 160 mA without programmer; 200 mA with programmer
• Ambient operating temperature range: -40°C to 50°C
• Heatsink overtemperature cutback: starts at 85°C; cutoff at 95°C
• Heatsink undertemperature cutback: 50% armature current at -25°C

As a professional supplier, we possess OEM programs (controller settings) of certain utility vehicles and forklifts. Buyers may contact us and send us the vehicle (forklift) information (manufacturer, model, year of production, etc.), for knowing if we can provide the controller with its OEM program.

 

• Features Include:
• Increased Performance, Improved functionality
  • Higher performance form, fit and functional replacements for earlier Curtis Model 1268 DC controllers.
  • CE marked as a programmable safety device under EN ISO 13849-1.
  • Models available from 175A-600A output at 36-80V system voltages.
  • Enhanced 64MHz micro and additional FLASH memory doubles the available VCL code space and provides more than twice the VCL execution speed.
  • Six additional VCL-configurable CAN "mailboxes" significantly increases CAN master capabilities.
  • Advanced Pulse Width Modulation techniques produce low motor harmonics, low torque ripple and minimized heating losses, resulting in high efficiency.
• Unmatched Flexibility
  • Easily programmable through the CURTIS Model 1313-4331 Handheld Programmer or 1314 PC Programming Station.
  • Programmable for either traction or pump applications.
  • Field upgradeable software.
  • Integrated Battery state-of-charge algorithm and hour meter.
  • Fully-featured generic software and VCL for typical Warehouse Truck applications is included.
  • Comprehensive programming options and VCL allow other applications to be easily supported.
  • CURTIS hand-held or PC Windows programming tools provide easy programming and powerful system diagnostic tools.
  • Integrated status LED provides instant diagnostic indication.
• Robust Safety and Reliability
  • Dual Microprocessor architecture cross-checks critical circuits, logic, and software functions to ensure the highest possible functional safety performance level is achieved.
  • Insulated Metal Substrate power base provides superior heat transfer for increased reliability.
  • Fail-Safe power component design.
  • Reverse polarity protection on battery connections.
  • Short circuit protection on all output drivers.
  • Thermal cutback, warning, and automatic shutdown provide protection to motor and controller.
  • Rugged sealed housing and connectors meet IP65 environmental sealing standards for use in harsh environments.
• Meets or complies with relevant US and International Regulations
  • EMC: Designed to the requirements of EN12895.
  • Safety: Designed to the requirements of:
    • EN1175-1:1998+A1:2010
    • EN (ISO) 13849-1
  • IP65 Rated per IEC 60529.
  • UL recognized per UL583.

    Product nume	DC Motor Controller	Car Fitment	MIMA, HELI, HANGCHA, NOBLELIFT, EP, TCM, LIFTSTAR, XILIN, HYSTER, etc.
    Voltage Options	36-48V	Current	400A
    Model	1268-5403	Storage temperature	-40°C to +50°C
    Color	Original Color	Type	DC
    Size	L229* W178 * 81mm	Single gross weight	3.9kg
    MOQ	1 PCS	Port	Ningbo/Shanghai

    • 
      
      - Full-bridge field and half-bridge armature power MOSFET design,providing infinitely variable forward, reverse,drive,and brake control silent high frequency operation,high efficiency.
      - Regenerative braking,providing longer operation on a single battery charge and reducing motor brush wear and motor heating
      - Programmability through the 1313-4331 Handheld Programmer or 1314 PC Programming Station
      - Complete diagnostics through the programmer and the internal Status LED
      - Two fault outputs provide diagnostics to remotely mounted displays
      - Continuous armature current control,reducing arcing and brush wear
      - Automatic braking when throttle is reduced from either direction; this provides a compression braking feel and enhances safety by automatically initiating braking in an operator hands off condition
      - Deceleration Rate,Load Compensation,and Restraint features prevent downhill runaway conditions;speed is controlled to within approximately 20% of level surface value
      - MultiMode™ allows four user-selectable vehicle operating personalities
      - Programmable to match individual separately excited motor characteristics
      - Meets or exceeds EEC fault detect requirements
      - Vehicle top speed is controlled and limited in each mode
      - Linear temperature and undervoltage cutback on motor currents;no sudden loss of power under any thermal conditions
      - High pedal disable (HPD) and static return to off (SRO) interlocks prevent vehicle runaway at startup
      - Creep speed adjustable from 0% to 25% in each mode
      - Continuous diagnostics during operation,with microprocessor power-on self-test
      - Internal and external watchdog circuits ensure proper software operation
      - Programmable coil drivers provide adjustable contactor pull-in and holding voltages
      - Hour-meter enable output is active whenever the controller is providing motor current
      - Optional Electromagnetic Brake Driver provides automatic control of an electromagnetic brake or other similar function
      - Optional Reverse Signal Driver provides a low signal any time the vehicle is driving or braking in reverse
      - Optional Auxiliary Driver provides a low signal to power an auxiliary contactor or other similar function
      - Driver outputs are short circuit protected and provide built-in coil spike protection
      - Controller is programmable to provide throttle control of motor speed,applied motor voltage,or motor torque
      - Can be configured for CAN Bus compatibility
      
      Package List:
      - 1 x CURTIS DC SepEx Controller 1244-5651
      - 1 x User manual
       
     

    Application Vehicle Example

    
    

    The Curtis Model 1268 is intended for use as the traction controller on class 3 material handling "walkies" and other small industrial trucks. It is equally suitable as the pump controller for auxiliary hydraulic functions on larger industrial vehicles.

    Example: controllers 1232SE-5321 are used as driving motor controller of Noblelift pallet truck PT20. For more controller setting details, click here to download the controller parameter list (PDF format), controller program for Noblelift PT20. Attention, this controller program has steering function (working with an EPS controller 1220-2201). Some PT20 pallet trucks have not an EPS controller. The controller program is different for these trucks. For more details, please contact us.

     

    
    
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    FAQ

     

    Q: Can I have a sample order?
    A: yes, we welcome sample orders to test and check quality.
    
    Q: Do you offer a guarantee for the products?
    A: Yes, we offer a 1-year warranty on our products.
    
    Q: Which shipping will you offer?
    A: By sea, air,  DHL, FedEx, TNT, UPS, EMS, SF 
    
    Q: How to proceed with an order?
    A: Firstly let us know your requirements or application. Secondly, We quote according to your requirements or our suggestions. Thirdly customer confirms the samples and places a deposit for formal order. Fourthly We arrange the production.
    
    Q: Is it OK to print my logo on the product?
    A: Yes. Please inform us formally before our production and confirm the design first based on our sample.
    
    Q: Do you have any MOQ limit?
    A: Low MOQ, 1pc for sample checking is available